Titanium steel clad plates are composite materials that consist of a titanium layer bonded to a steel layer. These plates offer superior corrosion resistance, strength, and durability, making them ideal for various industrial applications.
Gallianz provides the best Titanium steel clad plates, our products are all customized and we can give you a satisfactory product solution according to your different needs and different industries. We will become your most reliable partner.
1. Corrosion resistance: Titanium steel clad plates are highly resistant to corrosion, making them ideal for use in harsh environments.
2. Superior Strength: The combination of titanium and steel results in a material with excellent strength and durability, making it suitable for use in heavy-duty applications.
3. Cost-effective: Titanium steel clad plates have reduced costs compared to pure titanium products.
4. Lightweight: Titanium steel clad plates are lightweight compared to solid titanium products.
5. Customizable: Titanium steel clad plates can be customized to suit specific industrial applications.
6. Good conductivity: The steel layer in the titanium steel clad plates improves conductivity without compromising on the essential properties of the titanium layer.
7. Ductility: Titanium steel clad plates are ductile, allowing it to stretch without breaking or losing its shape, making it versatile for various uses.
The Titanium clad steel plate shall meet the Industrial Standards. The cladding material and the base metal in the table can be combined freely according to different needs. Titanium-clad steel sheets should be manufactured in accordance with ASTM B898.
Product Name | Titanium Steel Clad Plate |
Standard | ASTM B898, NB/T 47002.3 |
Cladding Technique | Explosive welding or Hot rolling or Combination of both |
Cladding Material Scope | GB/T Titanium (TA1, TA2, TA3, TA9, TA10 etc ) |
ASTM B265 Titanium (Gr1, Gr2, Gr3, Gr7, Gr12 etc ) | |
Base Metal Scope (various carbon steels) | GB/T700, GB/T711, GB/T712, GB/T713, GB/T3274, GB/T3531, NB/T47008, NB/T47009, etc. |
ASTM A516, ASTM A515, ASTM A266, ASTM A572, ASTM A709, ASTM A387, ASTM A240, etc. | |
Cladding Sizes | Thickness: Around 0.3mm-60mm Width: Around 400mm-3000mm Length: Around 1000mm-4000mm (negotiation, customizable) |
Clad Plate Total Thickness | Around 8-120mm |
Clad Plate Total Width | Around 3000mm or Customizable |
Clad Plate Total Length | Around 10000mm or Customizable |
Surface Treatment | Polished, blast cleaned, pickled and passivated as per the applicable standard, or Negotiable. |
Delivery Period | 3-6 months or Negotiable |
Package | Export sea worthy package: waterproof papers+steel bands etc. |
Payment | T/T, L/C or Negotiable |
Industrials | Oil & Gas, Petroleum refining, Chemical industry, Electric power, Military, Nuclear energy, Marine etc. |
Application | Pressure Vessel, Reactor, Tower, Chilling unit, Pre-heater, Pump vessel, Heat-exchanger, Crystalizer Digester, Hydrocracker, Polymerizers, Shift Reactors. |
Gallianz, a China Titanium clad steel plates professional manufacturer and supplier, is specialized in the development and sale of different kinds of metal composite materials to meet your various needs. Gallianz is a professional manufacturer of titanium steel clad plates. The reliable product quality provided and favorable price negotiable! PLEASE CONTACT US NOW!
1. Chemical Processing Industry
Pressure Vessels: Used in the construction of pressure vessels that store or process highly corrosive chemicals.
Heat Exchangers: Ideal for heat exchanger plates where both corrosion resistance and high thermal conductivity are required.
Reactor Tanks: Used in reactors for chemical synthesis and processing, providing durability in harsh chemical environments.
2. Oil and Gas Industry
Offshore Platforms: Used in offshore drilling platforms where they are exposed to harsh marine environments and corrosive substances.
Pipelines: Used for cladding pipelines to transport corrosive fluids, extending the lifespan of the pipelines.
Storage Tanks: Utilized in storage tanks for crude oil and refined products that contain corrosive agents.
3. Marine Industry
Shipbuilding: Used in the construction of ship hulls and other components that are exposed to seawater, providing excellent resistance to saltwater corrosion.
Desalination Plants: Utilized in desalination equipment where saltwater is processed into fresh water.
4. Power Generation
Condensers and Boilers: Employed in power plant condensers and boilers, especially in nuclear power plants where resistance to high temperatures and corrosion is critical.
Heat Recovery Systems: Used in heat recovery steam generators to enhance efficiency and durability.
5. Aerospace Industry
Aircraft Components: Used for making parts that require high strength-to-weight ratios and resistance to corrosion, such as structural components and engine parts.
Spacecraft: Utilized in spacecraft where both lightweight and high durability are essential.
6. Medical and Healthcare
Medical Equipment: Used in medical devices and equipment that require biocompatibility and resistance to body fluids.
Implants: Although less common, titanium clad materials can be used in some medical implants due to their biocompatibility and strength.
7. Architectural Applications
Facade Panels: Used in building facades to provide a durable, corrosion-resistant exterior that is also aesthetically pleasing.
Roofing and Cladding: Utilized in roofing and external cladding for buildings, particularly in coastal regions where salt air can cause rapid deterioration of other materials.
8. Automotive Industry
Exhaust Systems: Used in high-performance and racing cars for exhaust systems that need to withstand high temperatures and corrosive exhaust gases.
Structural Components: Employed in making lightweight, high-strength structural components for vehicles.
9. Mining and Mineral Processing
Equipment Linings: Used to line equipment that processes corrosive ores and minerals, enhancing the lifespan of the equipment.
Processing Tanks: Utilized in tanks and vessels that handle corrosive slurries and leaching solutions.
10. Water Treatment
Wastewater Treatment Plants: Used in equipment and tanks that treat industrial wastewater containing corrosive substances.
Surface Preparation:
Both the titanium and steel plates undergo surface preparation, which includes cleaning to remove any contaminants that could interfere with the bonding process.
Assembly:
The titanium and steel plates are aligned and stacked together in the desired configuration. The stacking sequence depends on the application and required properties of the clad plate.
Explosion Bonding:
An explosive material, such as C4 or TNT, is placed on top of the titanium plate.
Upon detonation, the explosive generates a high-pressure shock wave that drives the titanium plate into the steel plate.
This impact causes the metals to bond metallurgically at their interface without melting, resulting in a strong bond.
Explosion bonding is the primary method used to bond titanium and steel plates. In this process:
Post-Bonding Treatment:
After the explosion bonding process, the clad plate undergoes heat treatment to relieve residual stresses and improve the overall mechanical properties of the bond interface.
Quality Control:
Various non-destructive testing methods, such as ultrasonic testing and visual inspection, are conducted to ensure the integrity of the clad plate. These tests verify the bonding quality and detect any defects that may have occurred during the bonding process.
Trimming and Cutting:
The clad plate is trimmed and cut to the required dimensions, ensuring it meets the specific requirements of the customer or the application.
Surface Finishing:
Final surface finishing processes may be applied to the clad plate as per customer specifications, including polishing or coating, to enhance corrosion resistance or aesthetic appearance.
Packaging and Shipping:
Once all quality checks and finishing processes are complete, the titanium steel clad plates are packaged securely for shipping to the customer or further processing.
Titanium steel clad plates are typically manufactured using explosive bonding or hot rolling techniques. Explosive bonding involves a controlled explosion that forces the titanium and steel together at high pressures, creating a strong metallurgical bond. Hot rolling involves heating the metals and rolling them together to form a composite plate.
Cost: They are generally more cost-effective than pure titanium plates.
Weight: They are lighter than pure steel plates.
Performance: They offer a good balance of the strength of steel and the corrosion resistance of titanium.
Complex Manufacturing Process: The manufacturing process can be complex and requires specialized equipment.
Initial Cost: The initial cost can be higher compared to conventional steel, although it may be lower than pure titanium.
Bonding Quality: The quality of the bond between titanium and steel is crucial and must be ensured to avoid delamination.
Regular Inspection: Regularly inspect for any signs of wear, corrosion, or delamination.
Cleaning: Clean using appropriate methods that do not damage the titanium layer, typically avoiding abrasive materials.
Handling: Handle with care to prevent any damage to the clad surface, especially during transportation and installation.
Yes, titanium steel clad plates can be customized in terms of thickness, dimensions, and the grade of titanium and steel used, depending on the specific requirements of the application.
Using clad plates can be more environmentally friendly compared to using solid titanium, as it reduces the amount of titanium required. Additionally, both titanium and steel are recyclable materials.
Titanium steel clad plates can be purchased from specialized metal suppliers, manufacturers of clad materials, or distributors that focus on industrial materials. It's important to work with reputable suppliers to ensure the quality and reliability of the clad plates. Feel free to contact Gallianz!
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